Vertical Rubber Injection Machine
Vertical rubber injection machine is a piece of equipment used for manufacturing rubber products. Compared with traditional horizontal injection machines, the injection unit of the vertical rubber injection machine injects in the vertical direction. It usually consists of an injection unit, mold clamping system, temperature control system and hydraulic system.
The working principle of the vertical rubber injection machine is to heat the rubber raw material to a certain temperature to turn it into a plastic state, and then inject the rubber raw material into the pre-designed mold through the injection unit. Once the injection is complete, the rubber raw material is cured through a heat curing or cooling process to ultimately form the desired rubber product.
A vertical rubber injection machine can be used to manufacture various rubber products, including seals, rubber pads, rubber tubes, etc. The vertical injection method of the vertical injection machine can ensure uniform injection of rubber raw materials and improve product quality and production efficiency.
In addition, vertical rubber injection machines have a smaller footprint and can be used in work environments with limited space. It can also realize automated production, and by setting appropriate injection parameters and mold design, rubber products with high consistency can be mass-produced.
In general, the vertical rubber injection machine is an advanced production equipment that can achieve high-quality rubber product production, improve production efficiency, and is suitable for rubber product manufacturing enterprises of all sizes.
The skills required to operate a vertical rubber injection machine include:
Technical knowledge: Familiarity with the components and mechanisms of the machine, such as the injection unit, mold clamping system, temperature control, and hydraulic system.
Mold setup and handling: Ability to set up the mold correctly, ensuring proper alignment and installation. Skill in handling molds, including cleaning, lubricating, and preparing them for the injection process.
Material preparation: Understanding of rubber mixing and preheating techniques to achieve the desired viscosity and consistency for injection. Knowledge of different types of rubber compounds and their processing requirements.
Process control: Proficiency in operating the machine's control panel to adjust and monitor injection parameters, including injection speed, pressure, temperature, and curing time.
Troubleshooting: Ability to identify and address issues that may arise during the injection process, such as material blockages, air entrapment, or mold misalignment. Skill in troubleshooting machine malfunctions and performing basic maintenance tasks.
Safety awareness: Adherence to safety protocols to prevent accidents and ensure personal protective equipment (PPE) is used. Knowledge of emergency stop procedures and machine shutdown processes.
Quality control: Understanding of quality standards and inspection procedures to ensure the final product meets specifications and customer requirements. Skill in identifying and addressing quality defects, such as flash, voids, or poor surface finish.
Communication and teamwork: Effective communication with team members, such as mold designers, quality inspectors, and machine maintenance personnel. Ability to work collaboratively to troubleshoot issues and optimize production processes.
Continuous learning and staying updated with advancements in rubber injection molding technology and techniques is necessary to enhance skills and improve machine performance. Practical experience and hands-on training with vertical rubber injection machines are also crucial for developing proficiency in their operation
项 目 ltem 型号 Size | LBZ-100A | LBZ-160A | LBZ-200A | LBZ-300A | LBZ-400A | LBZ-550A | LBZ-650A |
注射容积（cm³) | 1500 | 1500 | 2000 | 3000 | 4000 | 5000 | 6000 |
锁模力（KN） | 1000 | 1600 | 2000 | 3000 | 4000 | 5500 | 6500 |
热板尺寸（mm) | 450x450 | 500x500 | 550x550 | 700x600 | 800x700 | 900x800 | 1000x900 |
开模行程（mm） | 400 | 450 | 500 | 600 | 600 | 650 | 650 |
最小模厚（mm） | 60 | 60 | 80 | 160 | 160 | 250 | 250 |
装机容量（kw） | 23 | 23 | 30 | 40 | 40 | 60 | 60 |
机器尺寸(mm) | 2.7x1.6x3 | 2.7x1.6x3.2 | 3x2.3×4 | 3.4x2.6×4.5 | 3.5×2.7×4.6 | 3.6×2.8x4.8 | 3.8×2.9×5.2 |
整机重量（Ton） | 4.5 | 5.5 | 6.5 | 10 | 13 | 18 | 23 |
Related News
Submitted successfully
We will contact you as soon as possible