Rubber Seal Injection Machine
When choosing a rubber seal injection machine, consider factors such as production volume, seal complexity, material requirements, and desired automation features. It is crucial to work with a machine that meets your specific application needs to ensure efficient production and high-quality rubber seals.
A rubberseal injection machine is a specific type of rubber injection molding machine used to manufacture rubber seals. Rubber seals are commonly used in various industries to create a barrier, prevent leaks, or provide insulation in applications such as automotive, aerospace, plumbing, and more.
The rubber seal injection machine follows the same basic principles of a standard rubber injection molding machine. Here are some key features and considerations specific to rubber seal production:
Mold design: The mold is designed specifically for producing rubber seals. It typically consists of cavities and cores that form the shape of the seal, along with any necessary features such as ribs, flanges, or grooves. The mold design ensures precise dimensions and configurations to meet the sealing requirements.
Injection unit: The injection unit of a rubber seal injection machine is equipped with a screw or plunger that melts and injects the rubber material into the mold cavity. It should provide precise control over temperature, pressure, and injection speed to achieve consistent quality and dimensional accuracy.
Material selection: Rubber seals can be manufactured using various types of rubber materials, including natural rubber (NR), synthetic rubber (e.g., SBR, EPDM, NBR), silicone rubber (VMQ), fluorocarbon rubber (FKM, Viton®), and others. The selection of the rubber material depends on the specific application requirements such as temperature resistance, chemical compatibility, and sealing properties.
Precision and repeatability: Rubber seal production requires high precision and repeatability to ensure proper fit and sealing performance. The machine should offer precise control over injection parameters, such as temperature, pressure, and curing time, to consistently produce seals with tight tolerances.
Post-processing: After the seals are molded, they may require additional post-processing steps such as trimming excess rubber, deflashing, or surface treatment for improved appearance or functionality.
Automation and efficiency: To enhance productivity and reduce labor costs, rubber seal injection machines can be equipped with automation features such as robotic part handling, mold change systems, and conveyor systems for material feeding and product handling.
The operation of a rubber seal injection machine generally follows the same steps as mentioned earlier for a rubber injection molding machine, including mold preparation, heating, injection, cooling, mold opening, and ejection.
Specifications
型号Size | LBZ-15J | LBZ-30J | LBZ-50J |
注射容积(cm³) | 50 | 160 | 300 |
锁模力(KN) | 150 | 300 | 500 |
热板尺寸(mm) | 300x300 | 300x300 | 450x400 |
开模行程(mm) | 250 | 300 | 350 |
最小模厚(mm) | 60 | 60 | 60 |
装机容量(kw) | 13 | 20 | 20.5 |
机器尺寸(mm) | 1.5×1x2.4 | 1.8x1x2.7 | 2x1×2.9 |
整机重量(Ton) | 2 | 3 | 5 |
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