Shaped Rubber Injection Machine
When considering a shaped rubber injection machine, factors to consider include the desired production volume, part size and complexity, material type, and specific requirements for part quality. It is also important to choose a machine with good reliability, easy maintenance, and adequate technical support from the manufacturer.
A shaped rubber injection machine, also known as a rubber injection molding machine, is a specialized piece of equipment used in the manufacturing process of rubber products. It is designed to inject molten rubber material into a mold cavity, creating precise and complex shapes.
Here are some key aspects and components commonly found in a shaped rubber injection machine:
Injection unit: The injection unit consists of a barrel, screw, and nozzle. The rubber material, typically in pellet or strip form, is melted and compressed by the screw inside the barrel. The molten rubber is then injected into the mold through the nozzle.
Clamping unit: The clamping unit is responsible for securely holding the mold in place during the injection process. It exerts the necessary force to keep the mold closed while the rubber material is injected. The clamping force required depends on the size and complexity of the part being produced.
Mold: The mold, often made from stainless steel or aluminum, contains a cavity in the desired shape of the final rubber product. It is mounted on the clamping unit and held closed during the injection process. The mold design is critical in achieving the desired shape, surface finish, and dimensional accuracy of the finished part.
Heating and cooling system: The machine has a heating system to melt the rubber material inside the injection unit. Once injected into the mold, the cooling system helps solidify and set the rubber, allowing it to retain the desired shape before the mold opens and the finished part is ejected.
Control system: A control system is used to monitor and regulate various parameters of the injection process including temperature, pressure, and timing. It ensures the proper injection of rubber material, optimizing cycle times and maintaining consistent part quality.
Safety features: Shaped rubber injection machines come equipped with various safety features, such as emergency stop buttons, safety doors, and interlocking mechanisms, to ensure the safety of operators and prevent accidents.
Specifications
项 目 ltem 型号 Size | LBZ-100A | LBZ-160A | LBZ-200A | LBZ-300A | LBZ-400A | LBZ-550A | LBZ-650A |
注射容积(cm³) | 1500 | 1500 | 2000 | 3000 | 4000 | 5000 | 6000 |
锁模力(KN) | 1000 | 1600 | 2000 | 3000 | 4000 | 5500 | 6500 |
热板尺寸(mm) | 450x450 | 500x500 | 550x550 | 700x600 | 800x700 | 900x800 | 1000x900 |
开模行程(mm) | 400 | 450 | 500 | 600 | 600 | 650 | 650 |
最小模厚(mm) | 60 | 60 | 80 | 160 | 160 | 250 | 250 |
装机容量(kw) | 23 | 23 | 30 | 40 | 40 | 60 | 60 |
机器尺寸(mm) | 2.7x1.6x3 | 2.7x1.6x3.2 | 3x2.3×4 | 3.4x2.6×4.5 | 3.5×2.7×4.6 | 3.6×2.8x4.8 | 3.8×2.9×5.2 |
整机重量(Ton) | 4.5 | 5.5 | 6.5 | 10 | 13 | 18 | 23 |
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